案例分析

Renishaw 的量測、分析及診斷解決方案，在過去 30 年間已協助成千上萬的使用者成功改善製程作業。

不論您是最終使用者、機器 OEM 或維護承包商，我們都提供一系列校正解決方案，協助您提升機器效能。

雷射干涉儀系統應用

Renishaw 雷射干涉儀系統的應用極為多樣化。雷射系統可廣泛用於工具機與三次元量床 (CMM) 全面的精度評量作業，，這系統也可在研究與評估其他定位關鍵運動等等多方面應用；事實上，凡需要高精度、可重複性及可追溯量測的任何應用都可見到雷射系統的蹤跡。

Checking accuracy of movements in machine tools with the XL-80 laser system

量測解決方案將工具機測試時間縮短達 6.5 小時

StankoMachComplex 不僅要提升測試效率，同時也要提高精密量測的精度。Renishaw 的成套量測解決方案解決了這一難題。

XL-80 laser interferometer

內部計量可提升 20% 的工具機連續運作時間

提升工具機定位精度及可用度後，讓 OmSTU 直接因此獲得更多當地產業訂單，加工公差更高的零件。

Linear scale set-up with XL-80 interferometer

以雷射干涉儀避免錯誤的線性光學尺校正

Standards and Calibration Laboratory (SCL) 使用 XL-80 雷射干涉儀及 XC-80 補償器，成功管理任何阿貝誤差來源及環境條件變化。

Pre-shipment inspection using Renishaw’s XR20-W with XL-80 laser system

提升旋轉工作台精度標準

Matsumoto Machine Corporation 採用 Renishaw XL-80 雷射干涉儀及 XR20-W 旋轉軸校正儀之後，產品量測時間比傳統的自動準直儀技術縮短一半。

更多雷射個案研究

Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs [en]

Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs

Accuracy and on time delivery of projects are key requirements for the tooling industry. Godrej Tooling Division (Godrej) relies on Renishaw solutions to save time, money, reduce scrap and achieve a high level of accuracy.
[454kB]
個案研究：沈機集團昆明機床股份有限公司(Kunming Machine Tool

個案研究：沈機集團昆明機床股份有限公司(Kunming Machine Tool

沈機集團昆明機床股份有限公司(Kunming Machine Tool Company Ltd; KMTC) 已開發各式各樣「中國首創」的高效能工具機，在中國工具機開發及工具機產業界居於領先地位。Renishaw 身為量測市場領導廠商，為KMTC 提供先進的機器校正和效能評估解決方案，其中包括 XL-80 雷射干涉儀、QC20-W 伸縮式循圓測試儀系統、XR20-W 旋轉軸校正儀及 AxiSet™ Check-Up。
[4.8MB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
個案研究： Hartrol Plus 控制器搭配 Renishaw Set and Inspect 及 Reporter，體現「人機介面」智能化

個案研究： Hartrol Plus 控制器搭配 Renishaw Set and Inspect 及 Reporter，體現「人機介面」智能化

在工業 4.0 的大趨勢下，各製造業生產商積極尋求如自動化、機聯網、大數據分析、工業感測與監控等技術，裝備自己以邁向智慧製造之路。但選用高品質且性能穩定的工具機還是精密鑄造與加工的基本需求，工具機的智能化操作以能減低人為錯誤及提升生產效益更是必備條件。作為著名 CNC 工具機製造商 -協鴻工業股份有限公司堅持研發高質量工具機，近年更投入資源研發智慧型控制器，與 Renishaw 合作研發圖形使用者介面 (GUI) 軟體應用在 Hartrol Plus 控制器上，更搭配 Renishaw Set and Inspect 及 Reporter 工具機應用程式，讓用戶體現自動量測及大數據蒐集的優勢，使工具機操控及人機互動更簡易直覺。
[5.9MB]
個案研究： Breton SpA 希望將工具機製造納入建造石材加工機械設備的核

個案研究： Breton SpA 希望將工具機製造納入建造石材加工機械設備的核

Breton SpA 希望將工具機製造納入建造石材加工機械設備的核心業務之中，為因應更高的精準度需求，因此自 Renishaw 引進約 30 組裝置，其中包括雷射干涉儀、旋轉軸校正儀、循圓測試儀及接觸觸發式測頭。也因為這樣，Breton 的高速五軸 CNC加工中心系列產品，為全球最先進的機種之一。
[558kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]
Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability [en]

Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability

Article describing how Renishaw's XL-80 laser measurement system has ensured that Inca Digital's large-scale digital printers are considered a safe bet for consistency, reliability and stunning images.
[683kB]
Case study: Geo Tec - Calibration service provider works faster & smarter to create more revenue [en]

Case study: Geo Tec - Calibration service provider works faster & smarter to create more revenue

Article describing how German service company Geo Tec Messtechnik has upgraded its laser calibration system to Renishaw's new XL-80, with the increased portability and ease of use allowing more jobs each month.
[405kB]
Case study: TONiC™ optical encoders support the latest generation of CMMs from COORD-3 [en]

Case study: TONiC™ optical encoders support the latest generation of CMMs from COORD-3

A continuous product development cycle, horizontal organisational structure and streamlined range of model sizes have made COORD-3 a global CMM brand. Renishaw supplies a wide-range of precision metrology products to COORD-3 and both companies benefit from a long-standing and successful partnership.
[1.8MB]
個案研究： RESOLUTE™絕對式光學尺在直驅旋轉工作台的應用

個案研究： RESOLUTE™絕對式光學尺在直驅旋轉工作台的應用

加工技術的進步和市場對高質量產品的追求促使工具機製造商不斷向更高技術領域發展, 受現代金屬模具製造技術的發達和原材料成本不斷上漲等因素影響, 市場趨勢朝向”高速輕切削”的方向發展, 目前模具技術生產出來的工件巳非常接近目標尺寸, 僅需要再經過輕度切削就能準確達到最終尺寸, 較以往傳統加工方法的效率高出不少.
[3.0MB]
個案研究： ASM 太平洋 — 全球領先的半導體集成和封裝設備製造商，與 Renishaw 合作實現產品創新與品質提升

個案研究： ASM 太平洋 — 全球領先的半導體集成和封裝設備製造商，與 Renishaw 合作實現產品創新與品質提升

半導體行業發展迅速，設備製造商需要不斷開發新的功能並提升產品品質才能在市場上取得成功。全球最大的半導體集成和封裝設備製造商 ASM (ASM Pacific Technology Ltd) 深諳此理，多年來致力於開發先進的設備和全面的工業自動化方案，以不斷滿足業界在封裝制程上的各種需求。他們深信創新和穩定的品質是成功的關鍵，因此對供應商的能力和信譽有著極高要求。ASM 與 Renishaw 的合作至今已踏入第十五個年頭，彼此已建立起緊密的業務夥伴關係。
[913kB]
個案研究：北京理工大學研發的雷射測量儀器採用 XL-80 為核心組件

個案研究：北京理工大學研發的雷射測量儀器採用 XL-80 為核心組件

現今無論是工業界或人們日常生活中無不需要使用大量的光學鏡組元件，如一些先進的雷射切割或掃瞄設備，高解析度攝影器材、眼鏡等等。隨著應用的複雜性和精度要求的提升，對鏡組元件尤其是頻繁使用的球面鏡的加工精度隨之而提高，意味著針對相關元件參數的檢測儀器精度和檢測效率也必須進一步提高以配合。
[1.0MB]
個案研究：運動平台在真空環境中的應用藉由超高真空（UHV）光學尺提升穩定性

個案研究：運動平台在真空環境中的應用藉由超高真空（UHV）光學尺提升穩定性

在工業界有不少製程需要在真空環境下進行，許多高精密產品在製造過程中也必需使用不同程度的真空技術，產品最後在大氣環境下使用。典型應用包括顯示面板中薄膜和基板之間的精密貼合製程、半導體製程中的薄膜濺鍍、晶圓檢測等等，任何相關的零組件都必須滿足真空環境的要求。韓國運動平台製造商 VAD Instrument（以下簡稱 VAD）為了滿足其精密製程設備對真空規格的嚴格要求，採用 Renishaw TONiC 系列超高真空 (UHV) 光學尺系統，藉此提升平台的整體精度和穩定性。
[963kB]

伸縮式循圓測試儀應用

Renishaw 的伸縮式循圓測試儀是一套能提供您有效控制加工作業所需資訊的工具，不論您是否負責生產、維護、工程設計、廠房規劃或品質。

眾多來自不同領域的客戶及潛在的效益等成功案例讓循圓測試儀的的優勢全面呈現在您面前。

U-MACHINE engineer making precision measurements

QC20-W 循圓測試儀系統可在銷售中古工具機時大幅提升信心

U-MACHINE 使用 QC20-W 循圓測試儀系統後，現在能夠以全方位的動態精度量測功能，補足靜態精度量測的不足之處，讓客戶能夠更放心購買中古工具機。

An XI Squadron Typhoon at sunrise in Akrotiri, Cyprus © BAE Systems

循圓測試儀診斷協助機身製造

如果沒有定期檢查及維護，CNC 工具機可能會喪失定位準確度，長期下來將產生誤差。BAE Systems 加工各種複雜的高價值機身元件，希望使用無線循圓測試儀系統，提供所需的工具機診斷資料，達到最高的品質與生產力。

Silfex wireless ballbar training

進階的循圓測試儀培訓令現有工具機的精度比新機器「更優勝」

Silfex Inc 總部位於俄亥俄州的 Eaton，使用循圓測試儀已超過十年, 用以分析、維持及強化工廠內50 部以上工具機的精度。經驗豐富的循圓測試儀使用者在培]訓上仍可學到應用新技巧。為業務帶來效益。

Nemcomed components

全新的循圓測試儀技術「正好為醫療工具機對症下藥」。

在精密加工作業中可經常看到循圓測試儀，且已經超過20多年了中西部的醫療裝置製造商展示了最新的無線循圓測試儀技術如何在小型機器上進行快速功能檢查，以及建立機器空間精度的基準。

更多循圓測試儀個案研究

Case study: Spirax Sarco UK - New life for worn machines [en]

Case study: Spirax Sarco UK - New life for worn machines

Spirax Sarco UK invested in a Renishaw QC20-W wireless ballbar to check the geometry of its high-end machining centres before and after they were transferred to a new, purpose-built facility. Spirax Sarco is the global leader in manufacturing high quality products for the control and efficient use of steam and industrial fluids.
[515kB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs [en]

Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs

Accuracy and on time delivery of projects are key requirements for the tooling industry. Godrej Tooling Division (Godrej) relies on Renishaw solutions to save time, money, reduce scrap and achieve a high level of accuracy.
[454kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level [en]

Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level

For the last 2 years Sandvik Medical Solutions, have been enthusiastic users of the Renishaw ballbar system to verify the performance of their machine tools. Sandvik, based in Sheffield, UK, is a major supplier to many of the global brands within the healthcare industry, providing investment castings, forgings and finished medical implants and instruments for joint replacement and spinal surgery markets.
[709kB]
Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support [en]

Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support

Peter Jönsson, Managing Director of NC Service, Gothenburg, Sweden, has used the Renishaw QC10 ballbar (and Renishaw laser calibration systems) for years, and is convinced of the benefits, but is delighted to take delivery of the new QC20-W wireless ballbar. As he comments, “QC10 has been one of our most important tools, and 100% reliable, since 2004 – we will continue to use it for some jobs. However, most machines must be run with the doors shut, and with large test radii on bridge machines the cable can become a problem – QC20 makes it much easier. I’m also looking forward to using the ‘volumetric analysis’ function.”
[302kB]
Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service [en]

Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service

Mori Seiki Group is acknowledged as one of the world's leading designers and manufacturers of high specification machine tools, having delivered more than 185,000 units worldwide since its foundation in 1948. Mori Seiki uses Renishaw ballbar to give highest standard of customer service.
[193kB]
Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option" [en]

Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option"

Dave Wigmore, a former time-served engineer at Mazak, runs a CNC maintenance service company and considers a ballbar critical to operations. When Renishaw introduced the QC20-W telescoping ballbar system he was determined to be the first UK user.
[288kB]
Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10% [en]

Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10%

The Renishaw QC20-W ballbar system is widely recognised as a preventative maintenance tool for new and installed machines. Aquasub Engineering (Coimbatore, India), part of the Aqua Group, one of the largest pump manufacturing companies in Asia, is using QC20-W ballbar to reduce maintenance costs, increase capacity and reduce scrappage.
[389kB]
Case study: FGP Precision Engineering - Aiming high for quality and growth [en]

Case study: FGP Precision Engineering - Aiming high for quality and growth

Dorset based FGP Precision Engineering Ltd. has its sights set on becoming one of the UK’s top suppliers to the world’s aerospace OEMs.
[459kB]
個案研究： ASM 太平洋 — 全球領先的半導體集成和封裝設備製造商，與 Renishaw 合作實現產品創新與品質提升

個案研究： ASM 太平洋 — 全球領先的半導體集成和封裝設備製造商，與 Renishaw 合作實現產品創新與品質提升

半導體行業發展迅速，設備製造商需要不斷開發新的功能並提升產品品質才能在市場上取得成功。全球最大的半導體集成和封裝設備製造商 ASM (ASM Pacific Technology Ltd) 深諳此理，多年來致力於開發先進的設備和全面的工業自動化方案，以不斷滿足業界在封裝制程上的各種需求。他們深信創新和穩定的品質是成功的關鍵，因此對供應商的能力和信譽有著極高要求。ASM 與 Renishaw 的合作至今已踏入第十五個年頭，彼此已建立起緊密的業務夥伴關係。
[913kB]
個案研究：沈機集團昆明機床股份有限公司(Kunming Machine Tool

個案研究：沈機集團昆明機床股份有限公司(Kunming Machine Tool

沈機集團昆明機床股份有限公司(Kunming Machine Tool Company Ltd; KMTC) 已開發各式各樣「中國首創」的高效能工具機，在中國工具機開發及工具機產業界居於領先地位。Renishaw 身為量測市場領導廠商，為KMTC 提供先進的機器校正和效能評估解決方案，其中包括 XL-80 雷射干涉儀、QC20-W 伸縮式循圓測試儀系統、XR20-W 旋轉軸校正儀及 AxiSet™ Check-Up。
[4.8MB]
個案研究：量測解決方案將工具機測試時間縮短達 6.5 小時

個案研究：量測解決方案將工具機測試時間縮短達 6.5 小時

StankoMachComplex 是一家成功的工具機製造商，但是現在卻面臨著一個取捨難題。隨著該公司的機台產品種類日益豐富，其市場需求也迅速增加，而嚴格的產品測試流程卻造成了生產瓶頸。StankoMachComplex 不僅要提升測試效率，同時也要提高精密量測的精度。Renishaw 的成套量測解決方案解決了這一難題。
[2.0MB]
個案研究：自行量測讓機台作業時間延長 20%

個案研究：自行量測讓機台作業時間延長 20%

在機台保固期滿且無法即時獲得外部服務工程師支援（等待時間長達三周）的情況下，鄂木斯克州立技術大學 (Omsk State Technical University, OmSTU) 必須迅速採取行動，以確保其教學、研究和產業的支援服務。Renishaw XL-80 雷射干涉儀和 QC20-W 循圓測試儀系統為 OmSTU 提供了一項優於預期的技術解決方案。
[2.4MB]
個案研究： Hartrol Plus 控制器搭配 Renishaw Set and Inspect 及 Reporter，體現「人機介面」智能化

個案研究： Hartrol Plus 控制器搭配 Renishaw Set and Inspect 及 Reporter，體現「人機介面」智能化

在工業 4.0 的大趨勢下，各製造業生產商積極尋求如自動化、機聯網、大數據分析、工業感測與監控等技術，裝備自己以邁向智慧製造之路。但選用高品質且性能穩定的工具機還是精密鑄造與加工的基本需求，工具機的智能化操作以能減低人為錯誤及提升生產效益更是必備條件。作為著名 CNC 工具機製造商 -協鴻工業股份有限公司堅持研發高質量工具機，近年更投入資源研發智慧型控制器，與 Renishaw 合作研發圖形使用者介面 (GUI) 軟體應用在 Hartrol Plus 控制器上，更搭配 Renishaw Set and Inspect 及 Reporter 工具機應用程式，讓用戶體現自動量測及大數據蒐集的優勢，使工具機操控及人機互動更簡易直覺。
[5.9MB]
個案研究： Breton SpA 希望將工具機製造納入建造石材加工機械設備的核

個案研究： Breton SpA 希望將工具機製造納入建造石材加工機械設備的核

Breton SpA 希望將工具機製造納入建造石材加工機械設備的核心業務之中，為因應更高的精準度需求，因此自 Renishaw 引進約 30 組裝置，其中包括雷射干涉儀、旋轉軸校正儀、循圓測試儀及接觸觸發式測頭。也因為這樣，Breton 的高速五軸 CNC加工中心系列產品，為全球最先進的機種之一。
[558kB]
個案研究：工具機測頭在鍛造輪圈和汽車底盤製作的精密量測

個案研究：工具機測頭在鍛造輪圈和汽車底盤製作的精密量測

No description available
[659kB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]